Get a Free Quote

Our representative will contact you soon.
Email
Name
Mobile
Company Name
Message
0/1000
Services

Services

Home >  Services

Service

Document submission platform

You can upload your design documents or machining requirements in this area to see instant pricing, delivery times and shipping times will have professional engineers feedback with you. Xnova With dozens of machining processes, including CNC machining, metal welding, sheet cutting and injection molding, the Xnova factory can provide you with a one-stop customized machining solution.
Email
Attachment
Please upload at least an attachment
Up to 3 files, each no larger than 30MB. Supported formats: jpg, jpeg, png, pdf, doc, docx, xls, xlsx, csv, txt, stp, step, igs, x_t, dxf, prt, sldprt, sat, rar, zip.
Message
0/1000
inquiry

Comprehensive Manufacturing Services for Global Leaders

We provide a full spectrum of precision manufacturing services designed to meet the rigorous demands of the automotive, electronics, and industrial sectors. From initial design consultation to global logistics, our integrated approach ensures quality, efficiency, and value at every stage of the product lifecycle.

Get an instant quote

Document submission platform

You can upload your design documents or machining requirements in this area to see instant pricing, delivery times and shipping times will have professional engineers feedback with you. Xnova With dozens of machining processes, including CNC machining, metal welding, sheet cutting and injection molding, the Xnova factory can provide you with a one-stop customized machining solution.
Email
Attachment
Please upload at least an attachment
Up to 3 files, each no larger than 30MB. Supported formats: jpg, jpeg, png, pdf, doc, docx, xls, xlsx, csv, txt, stp, step, igs, x_t, dxf, prt, sldprt, sat, rar, zip.
Message
0/1000

Our Factory

image

Our FAQ

We process a wide range of materials, including stainless steel, carbon steel, aluminum alloys, copper, brass, and various specialty alloys. We can source materials based on your specific requirements.

Lead times vary depending on project complexity and volume. For new tooling, it typically takes 4-6 weeks. For production parts from existing tooling, our lead time is generally 2-4 weeks. Q3: What quality certifications do you hold?

We are certified to IATF 16949:2016 and ISO 9001:2015, ensuring our processes meet the highest standards for the automotive industry and beyond.

Yes, we offer Design for Manufacturability (DFM) support. Our engineers can work with your team to optimize your design for cost-effective, high-volume production.

A Commitment to Your Long-Term Success

Core Capabilities

Precision Stamping

Precision Stamping

High-Volume Precision Stamping Solutions

Our advanced stamping facility is equipped with high-speed presses ranging from 45 to 400 tons, enabling us to produce complex, high-precision metal components in large volumes. We work with a wide variety of materials, including copper, brass, aluminum, and stainless steel, to create everything from intricate electronic connectors to robust automotive structural parts.

CNC Machining

CNC Machining

Multi-Axis CNC Machining for Complex Geometries

With state-of-the-art 3, 4, and 5-axis CNC machining centers, we deliver components with exceptional accuracy and complex geometries. Our expertise covers a wide range of materials and our services include milling, turning, drilling, and grinding to meet the tightest tolerances.

Tool & Die Design and Manufacturing

Tool & Die Design and Manufacturing

In-House Tool & Die for Faster Turnaround

Our in-house tool and die department is a critical part of our one-stop solution. By designing and manufacturing our own tooling, we maintain complete control over quality and can significantly reduce lead times for new projects, ensuring a seamless transition from prototype to production.

Quality Assurance & Testing

Quality Assurance & Testing

IATF 16949 Certified Quality You Can Rely On

Our commitment to quality is absolute. We employ a range of advanced metrology and testing equipment, including CMMs, optical projectors, and material hardness testers. Our quality management system is certified to IATF 16949 and ISO 9001, guaranteeing that every part we produce meets or exceeds customer specifications.

Our Process

  • Requirement Analysis & Quoting
    Requirement Analysis & Quoting

    Our engineering team reviews your project specifications and provides a detailed quote within 48 hours.

  • Design & Prototyping
    Design & Prototyping

    We collaborate on design for manufacturability (DFM) and produce rapid prototypes for validation.

  • Tooling & Setup
    Tooling & Setup

    Our in-house team designs and fabricates the necessary tooling and sets up the production line.

  • Mass Production
    Mass Production

    We execute high-volume production runs with continuous process monitoring.

  • Quality Control & Finishing
    Quality Control & Finishing

    Every batch undergoes rigorous inspection, followed by any required heat treatment or surface finishing.

  • Packaging & Global Logistics
    Packaging & Global Logistics

    Parts are securely packaged and shipped to your destination worldwide, with full traceability.

Tolerances

Comprehensive Metal Machining Tolerance Table

I. Precision Stamping & Formed Parts (Busbars, High-Voltage Connectors, Structural Parts)
Product Type Material Dimensional Tolerance Surface Roughness
Busbar (Rigid) Copper/Aluminum ±0.15 mm 1.6 ~ 3.2 μm
Flexible Connector Copper/Aluminum ±0.20 mm 3.2 ~ 6.3 μm
High-Voltage Connector (PDU/BDU) Copper/Aluminum ±0.10 mm 1.6 ~ 3.2 μm
RF Shielding Cover Aluminum/Stainless Steel ±0.12 mm 3.2 ~ 6.3 μm
Heat Sink Aluminum ±0.15 mm 6.3 ~ 12.5 μm
Structural Part Steel/Aluminum ±0.20 mm 3.2 ~ 6.3 μm
II. Precision Machining & Turned Parts (Screws, Shafts, Bushings)
Product Type Dimension Range Dimensional Tolerance Roundness/Cylindricity
Precision Screw M2 ~ M6 ±0.05 mm 0.02 ~ 0.05 mm
Precision Screw M6 ~ M12 ±0.08 mm 0.05 ~ 0.10 mm
Shaft φ3 ~ φ10 ±0.006 mm 0.005 ~ 0.010 mm
Shaft φ10 ~ φ30 ±0.010 mm 0.010 ~ 0.020 mm
Bushing Inner Bore φ5 ~ φ15 ±0.008 mm 0.010 ~ 0.015 mm
Bushing Inner Bore φ15 ~ φ30 ±0.012 mm 0.015 ~ 0.025 mm
III. Surface Treatment & Inspection Standards
Treatment Process Applicable Products Thickness/Standard Quality Grade
Powder Coating Insulation Parts, Structural Parts 50 ~ 100 μm Complies with GB/T 1764
Heat Shrink Tubing Busbars, Connectors 0.5 ~ 2.0 mm Complies with GB/T 8815
Laser Welding High-Voltage Connectors Weld Width ≤ 0.5 mm No Porosity, No Cracks
Resistance Welding Busbars, Riveting Weld Spot Diameter ≥ 3 × t Complies with GB/T 5293
Salt Spray Test High-Voltage Parts, Outdoor Parts ≥ 500 Hours Complies with GB/T 2423.17
Dielectric Strength Test High-Voltage Connectors ≥ 2000V / 1min No Breakdown, No Flashover
Notes:
• This table is based on Xnova's core product range and IATF 16949 Quality Management System
• All tolerance data complies with ISO 286 International Standard and industry specifications
• Precision stamping parts utilize high-precision molds and advanced stamping processes to ensure tolerance stability
• Precision machining employs CNC equipment and Swiss-type machines to achieve high-precision machining
• All products undergo full-process inspection with 3-5 QC checkpoints at critical process steps, equipped with CMMs, optical comparators, and other testing equipment
• Tolerances for special materials (such as titanium alloys, high-temperature alloys) and special processes can be further optimized according to specific requirements
• Data in this table represents typical values; actual tolerances can be adjusted according to customer requirements and production processes

Engineering Your Success Through Integrated Services

Joint Project Management

Joint Project Management

We deploy a Cross-Functional Team (CFT) to manage your project from initial consultation to post-delivery support. Our transparent, full-lifecycle management ensures technical feasibility, on-time production, and strict quality control, giving you complete visibility and peace of mind.

Flexible Customization & Prototyping

Flexible Customization & Prototyping

We thrive on your unique challenges. Supporting both OEM and ODM, our engineering team collaborates with you to turn concepts into reality. We welcome sample orders for quality validation and offer free design development to ensure a perfect fit for your application.

End-to-End Quality Assurance

End-to-End Quality Assurance

Quality is not just a final check; it's embedded in every step. With 3-5 QC checkpoints at each critical process and a full suite of advanced testing equipment (CMM, Salt Spray, etc.), we guarantee that every part meets the most stringent international standards.

Optimized Supply Chain & Logistics

Optimized Supply Chain & Logistics

We manage the complexities so you can focus on your core business. From supplier screening and production tracking to global logistics coordination, we mitigate risks and enhance efficiency, ensuring reliable, on-time delivery at a competitive total cost.

After-Sales

What Our Clients Say

We are proud to be a trusted partner for industry leaders worldwide

Get in Touch
Senior Procurement Manager, Automotive OEM
Xnova has been an invaluable partner for us. Their ability to deliver high-quality, complex components on a tight schedule is unmatched. Their engineering support during the design phase was critical to the success of our project. — John Doe
Senior Procurement Manager, Automotive OEM

Senior Procurement Manager, Automotive OEM

Head of Supply Chain, Electronics Manufacturer
The precision and consistency of the components from Xnova are exceptional. Their quality control is top-notch, and they have never missed a delivery deadline. We highly recommend them. - Jane Smith
Head of Supply Chain, Electronics Manufacturer

Head of Supply Chain, Electronics Manufacturer

Production Manager, Industrial Equipment Company
We switched to Xnova for our custom fasteners and have been extremely impressed. The quality is superior to our previous supplier, and their pricing is very competitive. Their customer service is also excellent. - Robert Brown
Production Manager, Industrial Equipment Company

Production Manager, Industrial Equipment Company