Custom Cell Connection System (CCS) Design & Manufacturing Service for EV Batteries | IATF 16949

Quick Detail

We offer a comprehensive design and manufacturing service for Custom Cell Connection Systems (CCS) used in electric vehicle (EV) and energy storage system (ESS) battery packs. Our service integrates multiple components—including busbars, signal acquisition terminals (e.g., FPC/FFC), and insulation—into a single, reliable assembly that handles power distribution and battery monitoring.

Description

As a strategic partner in the new energy vehicle industry, Shencheng Xingchuang provides a turnkey CCS solution. We act as your supply chain butler, managing the entire product lifecycle from collaborative design and simulation to the manufacturing and assembly of all components. Our IATF 16949-certified process ensures the highest levels of safety, reliability, and performance for these critical battery systems. We leverage our expertise in stamping, welding, injection molding, and assembly to deliver a fully validated and ready-to-integrate system.

Applications

Processes:Busbar Stamping & Bending, Laser Welding, Ultrasonic Welding, Plastic Injection Molding, FPC/FFC Integration, Automated Assembly & Testing.

Components: Stamped/Laminated Busbars (Copper, Aluminum), Signal Acquisition Terminals, NTC Sensor Integration, Plastic Structural/Insulation Frames, High-Voltage Connectors.

System Types:Hard busbar CCS, Flexible (FPC/FFC) CCS, Hybrid systems.

Applications:Battery Electric Vehicles (BEV), Plug-in Hybrid Electric Vehicles (PHEV), Energy Storage Systems (ESS).

Specifications

Competitive Advantage

System Integration Expertise:Deep understanding of the interplay between electrical, mechanical, and thermal components in a battery pack.

IATF 16949 Certified:Proven quality and process control for the demanding automotive market.

Vertical Integration:In-house manufacturing of key components (busbars, plastic frames) ensures quality control and supply chain stability.

Turnkey Solution:Simplifies customer supply chains by providing a single point of contact for the entire CCS assembly.